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Question for rebuild gurus...Part2

Old May 13, 2002 | 08:11 PM
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Has anyone resurfaced side housings without sending it off to get lapped? If so, I want to know how and with what results.



All input will be greatly appreciated.



Darius
Old May 13, 2002 | 08:53 PM
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Originally Posted by rxseven' date='May 13 2002,22:11
Has anyone resurfaced side housings without sending it off to get lapped? If so, I want to know how and with what results.



All input will be greatly appreciated.



Darius
Here's what some people do:

They take off the stationary gears and rub the side housings together, using valve grinding compund. It works well.
Old May 14, 2002 | 01:44 PM
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Intresting idea Ace, never would have thought of doing it. I take it you've done it?



I used to polish various parts with toothpaste.....
Old May 14, 2002 | 03:36 PM
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Originally Posted by Rotarydragon' date='May 14 2002,15:44
Intresting idea Ace, never would have thought of doing it. I take it you've done it?



I used to polish various parts with toothpaste.....
You rub the plates together so that you keep the surface flat. If you just went over them with sandpaper you might make the surface a little too uneven for the side seals.
Old May 14, 2002 | 03:59 PM
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Cool once I get to the point that I rebuild one of these things, I'll give that a shot.



Kinda scared to do it tho, figure a rebuild kit is just shy of what it costs to have one done or at least done cheaply. Still I'd like to try my hand at it.



Plus I'd try to avoid buying a cheap rebuild and pay the extra for Mazdatrix as they know what they're doing and will stand behind their work.
Old May 14, 2002 | 06:23 PM
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Originally Posted by Rotarydragon' date='May 14 2002,17:59
Cool once I get to the point that I rebuild one of these things, I'll give that a shot.



Kinda scared to do it tho, figure a rebuild kit is just shy of what it costs to have one done or at least done cheaply. Still I'd like to try my hand at it.



Plus I'd try to avoid buying a cheap rebuild and pay the extra for Mazdatrix as they know what they're doing and will stand behind their work.
It's always a good thing to try, but if you're not too confident a good rebuild is a good option. Mazdatrix rebuilds are a little more than most, but their rebuilds seem to be very good since they use ALOT of new parts and resurface the housings, etc.
Old May 14, 2002 | 07:15 PM
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That is a good idea of rubbing the plates together but how much is enough? I was reading up on lapping and it is basically done with a very flat iron plate and lapping compund and moving it in a figure 8. The lapping machines work on the same principle. On the same lines, the FSM says to clean surface with extra fine emery paper. What grit size would that be, 800?..1200?
Old May 14, 2002 | 07:34 PM
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Originally Posted by rxseven' date='May 14 2002,21:15
That is a good idea of rubbing the plates together but how much is enough? I was reading up on lapping and it is basically done with a very flat iron plate and lapping compund and moving it in a figure 8. The lapping machines work on the same principle. On the same lines, the FSM says to clean surface with extra fine emery paper. What grit size would that be, 800?..1200?
When I did my rear housing Pep Boys was closed for Easter, and all I had was sandpaper. So I just sanded in circles. It seems to have worked ok. I forget what grit it was, but just use something pretty high and you should be ok.
Old May 15, 2002 | 09:42 AM
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Originally Posted by 13BAce' date='May 14 2002,19:23
[quote name='Rotarydragon' date='May 14 2002,17:59']Cool once I get to the point that I rebuild one of these things, I'll give that a shot.



Kinda scared to do it tho, figure a rebuild kit is just shy of what it costs to have one done or at least done cheaply. Still I'd like to try my hand at it.



Plus I'd try to avoid buying a cheap rebuild and pay the extra for Mazdatrix as they know what they're doing and will stand behind their work.
It's always a good thing to try, but if you're not too confident a good rebuild is a good option. Mazdatrix rebuilds are a little more than most, but their rebuilds seem to be very good since they use ALOT of new parts and resurface the housings, etc.[/quote]

I figure I can do it, it's just a lot of cash to toss at something. I've rebuilt VW engines and a Cummins NTC800 diesel before so I've done that sort of work.



Something I REALLY want to try but it's just one of those things ya know?



Incidentally, rebuilding one of those big Cummins diesels is one of the easiest things in the world, save for removing the crank. That's one BIG freaking crank.
Old May 15, 2002 | 10:03 AM
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Originally Posted by Rotarydragon' date='May 15 2002,11:42
[quote name='13BAce' date='May 14 2002,19:23'][quote name='Rotarydragon' date='May 14 2002,17:59']Cool once I get to the point that I rebuild one of these things, I'll give that a shot.



Kinda scared to do it tho, figure a rebuild kit is just shy of what it costs to have one done or at least done cheaply. Still I'd like to try my hand at it.



Plus I'd try to avoid buying a cheap rebuild and pay the extra for Mazdatrix as they know what they're doing and will stand behind their work.
It's always a good thing to try, but if you're not too confident a good rebuild is a good option. Mazdatrix rebuilds are a little more than most, but their rebuilds seem to be very good since they use ALOT of new parts and resurface the housings, etc.[/quote]

I figure I can do it, it's just a lot of cash to toss at something. I've rebuilt VW engines and a Cummins NTC800 diesel before so I've done that sort of work.



Something I REALLY want to try but it's just one of those things ya know?



Incidentally, rebuilding one of those big Cummins diesels is one of the easiest things in the world, save for removing the crank. That's one BIG freaking crank.[/quote]

The rotary is pretty easy to do. The key is to make sure that you prepare everything properly.
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