2nd Generation Specific 1986-1992 Discussion

Peripheral Port Engine Installation

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Old 01-28-2005, 11:40 AM
  #101  
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what radius bend is that? I like the increased length of the pipe before the port, should give the air a nice path. If you wouldn't mind keeping the numbers for that manifold around till later this summer, it would be appreciated



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Old 01-28-2005, 12:22 PM
  #102  
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opps. i'm an idiot, I didn't paste the URL into the post.



Here ist eh place that does mandrel bends, for a very good price. It's 6063, not 6061 which is lots more $$$ since u have to turn it into O grade then after the bend re-heat treat it to T6.







http://www.promical.com/html/____aluminum_bends.html
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Old 01-28-2005, 01:33 PM
  #103  
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Promical dissappeared early last year. No contact info, no e-mail







BUT NEVAH FEAR!!!! BANZAI IS HERE: I have located a reasonably priced source of 6061 AL Bends, only down side is they dont have 180º bends or anything over 90º. If there is enough interest I will list it in my webpage
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Old 01-28-2005, 07:53 PM
  #104  
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Originally Posted by banzaitoyota' date='Jan 27 2005, 08:33 PM
Today I had an informative conversation with Mr. Hanover, and commenced to redesigning the intake. Cup of tea, some kick *** music from SIRRIUS on the Shop Surround sound system, a quick trip over to the bandsaw..........and VIOLA`

The beginnings of the new intake. This will give me the ability to vary the length of the runners very easily!!!



This was only the first mock-up so everything is taped and squee-jawed into approximate positions.



[attachment=27615:attachment]



[attachment=27616:attachment]





That looks like about what I have planned for my runner length.
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Old 01-28-2005, 08:16 PM
  #105  
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I have been busy in the shop with a bandsaw, razor knife, foamboard and a hot glue gun!



This is the runner hot-glued to a foam-board flange. I am not happy with it yet. There is a "kink" in the lower portion. Tommorow I will adjut the angle of incidence into the ITB. But I am very pleased with the concept.



Couple of things I have to do:



1.Torque limiter strap to prevent intake from hitting the strut tower

2. Heat Shield to limit heat xfer to intake



[attachment=27643:attachment]



[attachment=27644:attachment]



[attachment=27645:attachment]



[attachment=27646:attachment]



[attachment=27647:attachment]
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Old 01-28-2005, 08:17 PM
  #106  
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what you need is a SLA rapid prototyping machine. So you can grow your parts.
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Old 01-28-2005, 08:31 PM
  #107  
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G2G: That tube is 3.5" CLR



Cheers: I WISH!!!!!!!!





Some further points. I have 2" Clearance above the injector rail, I am going to reduce that to 1" (For hood clearance)





[attachment=27648:attachment]
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Old 01-29-2005, 12:32 PM
  #108  
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Ok, spent the morning measuring and hacking away. I have completed a runner I am satisfied with.



[attachment=27666:attachment]



[attachment=27667:attachment]
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Old 01-29-2005, 04:04 PM
  #109  
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Looks good, have a drink.



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Old 01-30-2005, 01:02 PM
  #110  
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Status? And don't tell me you had to go replace the starter on your sister's car again or some other bs.



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