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Sealant on Rotor Housings

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Old 03-20-2009, 11:55 AM
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I am starting to plan for the actual assembly of the engine I am rebuilding. Thanks to everyone who has helped me with my questions up to this point. So here is my next question.



What is the common thinking on using some sort of a sealant on the rotor housing mating surfaces as the stacking takes place?



I have read where one rebuilder uses and endorses the use of black RTV. I think I saw where another uses Permatex 300. In one of the videos I watched they just spread a little extra hylomar on the surface as they were applying it in the o ring groove. But they didn't cover the entire surface.



My housings are used, probably have some surface imperfections and I think they would benefit from the use of something. Since this is my first rebuild I want to take the stacking slow, and not be "pushed" by the time it takes for certain sealants to set up. I plan on using hylomar in the o ring groove on the cast iron housings. In case I have a problem I don't want my coolant rings swelled by vasoline.



So you any of you have some recommendations? If I use something besides hylomar on the mating surfaces outside of the o ring do I need to keep it off the o ring?



Thanks for any advice you can give me,



Jeff
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Old 03-20-2009, 12:21 PM
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Originally Posted by milano maroon' post='918745' date='Mar 20 2009, 09:55 AM
I am starting to plan for the actual assembly of the engine I am rebuilding. Thanks to everyone who has helped me with my questions up to this point. So here is my next question.



What is the common thinking on using some sort of a sealant on the rotor housing mating surfaces as the stacking takes place?



I have read where one rebuilder uses and endorses the use of black RTV. I think I saw where another uses Permatex 300. In one of the videos I watched they just spread a little extra hylomar on the surface as they were applying it in the o ring groove. But they didn't cover the entire surface.



My housings are used, probably have some surface imperfections and I think they would benefit from the use of something. Since this is my first rebuild I want to take the stacking slow, and not be "pushed" by the time it takes for certain sealants to set up. I plan on using hylomar in the o ring groove on the cast iron housings. In case I have a problem I don't want my coolant rings swelled by vasoline.



So you any of you have some recommendations? If I use something besides hylomar on the mating surfaces outside of the o ring do I need to keep it off the o ring?



Thanks for any advice you can give me,



Jeff


No, Hylomar or silicone on the "O" rings is of no concern.



I glue in the rings with a very tiny bead of silicone in the bottom of the groove. And from the ring groove down each leg of the rotor housings right to the pan gasket serface. You must use a sealant here or the engine will leak oil.



I use GE 100% silicone tub and tile caulk. Hylomar works fine but is hard to find and very expensive. Mazda uses some kind of grey stuff probably silicone based.



Very little is needed. But it is needed everywhere.



After a day of rest, turn the engine over backwards a few times, and remove any excess sealant through the exhaust ports.



Another 80 degree day in Zephyrhills....



Lynn E. Hanover
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Old 03-20-2009, 12:31 PM
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i use a very thin beed of hylomar in the water ring grooves and oil o ring grooves around the dowel pins and the oil filter pedistal. then use mazda grey sylicone on the bottom of the irons from the oil pan mating surface up about 2 inches to keep the oil from seaping out. no need for any type of sealent on the iron faces or housing faces ever.



randy
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Old 03-20-2009, 07:56 PM
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i do what lynn says... if the engine comes apart again, the inner water seals really look nice, almost reusable



not into hylomar at all, remember it was developed for engines that are notorious for leaking oil!
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Old 03-20-2009, 11:20 PM
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Originally Posted by j9fd3s' post='918765' date='Mar 20 2009, 05:56 PM
i do what lynn says... if the engine comes apart again, the inner water seals really look nice, almost reusable



not into hylomar at all, remember it was developed for engines that are notorious for leaking oil!
i have built 40 motors now all have used hylomar in the water jacket gooves and none have had any oil leaks or water leaks. another thing interesting mazda now offers three bond in a calk gun size tube. it has a mazda part number. i did use the mopar black sylicon one time in place of the grey mazda stuff on an engine on the bottom 2 inches of the irons to prevent oil seapage and that one did leak after a short period of time. i have since stocked up on the grey stuff and only use it. i have used the mazda grey stuff from the engine ( even used it inplace of the frount cover gasket and oil pan gasket ) to sealing the trans to the diff. i do know the permitex version of hylomar does not work very well. stick with the real hylomar. hylomar is not that hard to find, just need to go to a real engine shop or a real race suply shop. autozones napa and places like that will not have it.
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Old 03-21-2009, 10:17 AM
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i hear you but ive used wheel bearing grease and not had a problem either





could you get the part number of the mazda silicon in the caulking gun? ive been using the mazda grey stuff in the tube forever.



also as an aside, you might wanna look up all of mazda's silicon part numbers, a few years ago they screwed up and you could buy the millienia trans pan sealant for like $0.30 a tube...
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Old 03-21-2009, 09:55 PM
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Originally Posted by j9fd3s' post='918782' date='Mar 21 2009, 08:17 AM
i hear you but ive used wheel bearing grease and not had a problem either





could you get the part number of the mazda silicon in the caulking gun? ive been using the mazda grey stuff in the tube forever.



also as an aside, you might wanna look up all of mazda's silicon part numbers, a few years ago they screwed up and you could buy the millienia trans pan sealant for like $0.30 a tube...
the dealer i work for only stocks 2 types of sealent. the vw white crap that smells like a very very strong douch and the mazda grey stuff. ill get the part numbers on monday for the three bond and the grey stuff
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Old 03-22-2009, 09:41 AM
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Thank you everyone for all of the replies. I had been wondering whether to go with Permatex 300 or the silicone/Hylomar route. It looks like silicone or hylomar is mostly what everyone here is using.



My guess is it is probably as important to prep the surfaces properly than whether you choose hylomar or silicone. I have wire brushed everything real well, cleaned the grooves with a small scraper, taken it all to a car wash (I ended up as wet as the parts), and will clean everything with acetone before I put it together.



Again, the only reason I might choose hylomar over the silicone is the increased time I will have to put everything together. Since this is my first engine I would be foolish to think everything will go together quickly with no delays (why do I have this extra dowel o-ring?)



Thanks again,



Jeff
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Old 03-22-2009, 11:43 PM
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i like to do things in a sequence. and since its your first one, you might wanna even do a proper mock up.



but anyways, i clean everything. build the rotors. lay out all the gaskets and seals, make sure you have the right ones etc.



then you stack it.
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Old 03-23-2009, 09:49 AM
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The mock up is a good idea. I am a little unclear on a couple of things right now. Maybe I should just start a new thread but I'll list them here for now.



How important is the placement of the rotors in the housings? I see generally how the first one is supposed to go but my guide says it just needs to be close. Is that true?



I have replaced timing belts and put camshafts in other vehicles and you have to be exact with timing marks, etc.! Doesn't seem like the emphasis on exactness is the same here.



And how critical is the placement of the second rotor relative to the first?



Jeff
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