NoPistons -Mazda Rx7 & Rx8 Rotary Forum

NoPistons -Mazda Rx7 & Rx8 Rotary Forum (https://www.nopistons.com/)
-   2nd Generation Specific (https://www.nopistons.com/2nd-generation-specific-17/)
-   -   My lip project (https://www.nopistons.com/2nd-generation-specific-17/my-lip-project-72637/)

Rob x-7 06-25-2009 05:08 PM

I had this lip on my coupe, then on my vert. It was kind of ugly looking from some previous repairs which were there when I bought it.



I removed it and have smoothed it out, I slightly changed some things on it, this is some high build primer, im going to sand that smooth, then spray black gelcoat on the part. Sand and polish that and make a mold and pull a few extra lips for some locals.



Some call it a demonspeed lip, but the guy I got the car from called it a Mike Lamonica lip, which was a forum member who used to make them.



on the coupe and the vert





http://robx-7.nopistons.com/d/807-1/HPIM0579.jpg



http://robx-7.nopistons.com/d/2331-1/DSC02418.jpg







http://robx-7.nopistons.com/d/3185-1/lippro%20001.jpg



http://robx-7.nopistons.com/d/3188-1/lippro%20002.jpg



http://robx-7.nopistons.com/d/3191-1/lippro%20003.jpg

sen2two 06-25-2009 05:18 PM

looks dope!

1988RedT2 06-25-2009 06:58 PM

I like it. I'm in Jersey once a year. Save me one.



Also, what front bumper is that on the 'vert?

sen2two 06-25-2009 07:56 PM

both bumpers look to be stock S5...

teknics 06-25-2009 08:08 PM

how much you want for one? be nice to have around for a future t2



kevin.

Rob x-7 06-26-2009 04:21 PM

I will make a few and see if any sell



Meanwhile I test fit it quick on my s4 bumper. When using the existing holes in the lip it leaves it too far forward. Im going to go ahead and make my mold from the lip as-is.



When I pull the plug from the mold I am going to modify it so that it fits on my s4 bumper. I believe with re-drilling some holes and moving it back I only have to alter the lip in 2 places which should be really simple. Then I will test fit it and maybe make another mold.



http://robx-7.nopistons.com/d/3194-1/s4fit%20002.jpg



http://robx-7.nopistons.com/d/3197-1/s4fit%20003.jpg



http://robx-7.nopistons.com/d/3200-1/s4fit%20004.jpg



http://robx-7.nopistons.com/d/3203-1/s4fit%20005.jpg



http://robx-7.nopistons.com/d/3206-1/s4fit%20006.jpg

Rob x-7 06-27-2009 03:31 PM

I got both sides glassed up, wont get back on this until Monday, I did this so that the end can be trimmed to where it needs to go, it was a little short from the fender line so now the end installer can trim it to where it needs to be



http://robx-7.nopistons.com/d/3209-1/lipmod%20013.jpg



http://robx-7.nopistons.com/d/3212-1/lipmod%20014.jpg



http://robx-7.nopistons.com/d/3215-1/lipmod%20015.jpg







This picture courtesy of another forum member, shows it on a S4



https://i323.photobucket.com/albums/...3-0370_IMG.jpg

fc3s4utnv 06-27-2009 04:01 PM

I like it on a s4, the ones that are still around for them look like junk.



I would try that but I am not very talented with fiberglass.

Rob x-7 06-27-2009 04:09 PM

glass is more my thing

fc3s4utnv 06-28-2009 07:39 PM

How much are you thinking for a finished product, in primer?

Rob x-7 06-28-2009 08:09 PM

I dont know yet, dont even know if I want to bother with shipping them around unless I can figure out a easy packing.

Nateb123 06-28-2009 09:05 PM

I'd love one of those. First pic (of the coupe) btw looks truly awesome. Good tasteful mod for those of us who don't want a gaudy kit from Japan which is unfortunately most of them.

Rob x-7 06-28-2009 09:14 PM

it seems the deciding factor if it fits a s4 or a s5 are the holes, would people care if they had to drill thier own holes?



Im thinking this is the only way I would bother selling them, I cant be bothered with someone thinking a lip made in my spare time will fit every single 20 year old RX7 out there, but if you drill your own holes then you are good to go.

Rob x-7 06-29-2009 12:30 PM

I looked into some boxes today.

When I got my lip it came in a huge heavy box which must have cost $15-$20, which is another reason why I paid almost $60 in shipping.



I found I can buy 2 smaller boxes and sleeve them together which makes it much more economical because now I can pay about $6 per lip for a box. For now I might also grab some boxes from the local bike shop.



First I need to make some parts, lol

Rob x-7 06-29-2009 03:36 PM

My black gelcoat was a bit lumpy, so I ended up using some gray duratec instead. I did a quick test fit and Im pretty happy with it for a S4 bumper.

The passenger side could use a little tweak but I think that is something with my car because the lip was previously slitted across the top so that it could be moved in and out, I have glassed it for the time being so that its stable when im making the mold from it. You can see the slit in previous pictures.

You can now see how it extends past the fender, this will allow me to trim it where I want it, before it was short of the fender.



Tomoroww starts the mold making process, with any luck maybe I can make one by the end of the week. Once the mold is made then its easy going from there.



http://robx-7.nopistons.com/d/3236-1/lipmod22.jpg



http://robx-7.nopistons.com/d/3233-1/lipmod2%20009.jpg



http://robx-7.nopistons.com/d/3230-1...%20006_001.jpg



http://robx-7.nopistons.com/d/3224-1/lipmod2%20005.jpg



http://robx-7.nopistons.com/d/3221-1/lipmod2%20004.jpg

fc3s4utnv 06-29-2009 08:45 PM

I wouldnt give a damn if I had to drill my own holes....



Shoot me a price, I have always wanted a s5 lip on my s4 but everywhere you can buy them new is way over priced.....

Rob x-7 06-30-2009 08:37 AM

I need a local volunteer to test fit the lip for me.



Im going to try it on my vert but right now I dont have the car here and wont have it until the end of the week.

Someone local I can test fit this clamping it in place, the only thing is when you remove your factory lip you might break the rusty bolts holding it in place, I will have new hardware for this should it happen.

Rob x-7 08-08-2009 04:16 PM

I got some time to play with this again, got the plug polished and started the waxing/mold release.



Hopefully I get to make the mold this week.



http://robx-7.nopistons.com/d/3335-1/wl+003.jpg

airquin23 08-08-2009 04:43 PM

Damn that looks really good. Nice work. https://www.nopistons.com/forums/pub...IR#>/smile.gif

RicerJ 08-09-2009 01:20 AM

hey carlos you decide to make your way over here and post finally

Rob x-7 08-12-2009 06:59 PM

first coat of tooling gelcoat is on, should have the mold finished this week, then I will probably put a good 10 coats of wax on the mold before trying to pull a lip off it next week.

When I put these up for sale next week $25 from the sale of every lip will go to nopistons.com to assist in paying for the server

http://robx-7.nopistons.com/d/3353-1/tg+002.jpg

RicerJ 08-13-2009 03:34 AM

so what year are these going to fix and how much are you charging?

Rob x-7 08-13-2009 06:05 AM

they fit both s4 and s5.



Im waiting until I make them to see how long it actually takes but Im thinking $125 sounds reasonable, I know I wont re-coup the mold cost but oh well.



they will be gelcoat, hand laid fiberglass and flexible resin.

Rob x-7 08-13-2009 03:41 PM

Mold is finished, going to let it cure overnight, then release it from the plug, trim it and start waxing so that I can pull some parts from it.



Will have a nice shot of the mold tomoroww after its popped and trimmed.



http://robx-7.nopistons.com/d/3392-1/lipmold+001.jpg



http://robx-7.nopistons.com/d/3395-1/lipmold+002.jpg

Rob x-7 08-14-2009 02:54 PM

Got the mold waxed and even managed to pull one from the mold. I used flexible resin and I am pretty happy with the amount of flex in the part. I can put more but I dont think I want too flimsy.



Used good quality glass too, 3/4 oz, 1.5oz, and 7oz, extra 1.5 along the radius area.



In a little bit Im going to clamp it up to my coupe that has a S4 bumper on it and take another picture.



http://robx-7.nopistons.com/d/3401-1/cl+002.jpg



http://robx-7.nopistons.com/d/3404-1/cl+022.jpg



http://robx-7.nopistons.com/d/3407-1/cl+023.jpg



http://robx-7.nopistons.com/d/3410-1/cl+024.jpg



http://robx-7.nopistons.com/d/3413-1/cl+025.jpg

RicerJ 08-14-2009 10:41 PM

looking good rob i might just have to order one in a month or so if you got them ready by then

Rob x-7 08-15-2009 12:54 PM

they are ready now!

fc3s4utnv 08-15-2009 08:52 PM

Wow I am super impressed! Soon as a recover from the kids back to school **** I will hit you up for sure.

Rob x-7 08-16-2009 12:43 AM

this is where I clamped it, those spring clamps can be had at home depot for about 99 cents each, come in handy for lots of things.



http://robx-7.nopistons.com/d/3437-1/lipf+009.jpg





fitted on my S4 bumper



http://robx-7.nopistons.com/d/3416-1/lipf+001.jpg





you can see the ends are a bit longer, to allow for trimming



http://robx-7.nopistons.com/d/3422-1/lipf+003.jpg



marked for trimming



http://robx-7.nopistons.com/d/3425-1/lipf+004.jpg



trimmed and back on



http://robx-7.nopistons.com/d/3428-1/lipf+005.jpg





trimmed



http://robx-7.nopistons.com/d/3434-1/lipf+008.jpg

RotorDad 08-16-2009 04:53 PM

The lip looks good man really, nice work.

Rob x-7 08-16-2009 05:38 PM

so does anyone wish to purchase one?

fc3s4utnv 08-17-2009 12:07 AM

Count me in!!!!!

RicerJ 08-17-2009 12:50 AM

ill probably try to once i get my financial aid going i can use my paychecks on other stuff

Rob x-7 08-17-2009 09:10 AM

whoever PMs me today wanting to buy one for the bargain price of $150 shipped I will donate $100 of that towards the nopistons.com server in your name! This will also allow you to take advantage of the extra features that paying members are entitled to!

RotorDad 08-17-2009 05:02 PM

I'll have to wait till i can get off this unempolyment sh*t, but i'm definately interested.

RicerJ 08-18-2009 12:33 AM

tempting rob but i got to get my car first improvements fall 4th after insurance and gas

Rob x-7 08-18-2009 09:11 AM

can get a better idea of the contrast on this blue bumper



http://robx-7.nopistons.com/d/3446-1/blue.jpg

DC rx7 fc3s 08-19-2009 06:47 AM

WOW YOUR AMAZING!!!!

DC rx7 fc3s 08-19-2009 06:47 AM

so whats the asking price to have one??? whats the shipping gonna look like to CA

Rob x-7 08-19-2009 07:49 AM

until the end of the week the price is $150 SHIPPED. This is special price to get some out there and photographed so others

will want it.



After that the price is going to go up to $190 shipped, Get some friends together and I will ship a bunch of them out and save you some money.


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