NoPistons -Mazda Rx7 & Rx8 Rotary Forum

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-   2nd Generation Specific (https://www.nopistons.com/2nd-generation-specific-17/)
-   -   FC3S Project (https://www.nopistons.com/2nd-generation-specific-17/fc3s-project-67507/)

Furb 09-29-2007 01:36 PM

hi guys!



first up, i'm Ferdi aka Furb, age 24, from Holland.

don't ask me why i haven't found this forum untill today, but i am the proud owner of a 91 FC3S TII for 2,5 years now and i'm totally in love with it!



i will give u a quick look into my project from feb 2005 untill this day and will be doing regular updates! please sit back and ENJOY https://www.nopistons.com/forums/pub...DIR#>/wink.gif



Bought it in feb 2005 in an original and remarkable state

Car was imported from Germany in 2002 and then had a full rebuild, the rest of the car was also brought up into shape

When I bought the car, the engine had only 9200km on it



This is what it looked like back then:

http://partyaddict.xszone.net/furb/f...s/begin/01.jpg

http://partyaddict.xszone.net/furb/f...s/begin/02.jpg

http://partyaddict.xszone.net/furb/f...s/begin/03.jpg

http://partyaddict.xszone.net/furb/f...s/begin/04.jpg

http://partyaddict.xszone.net/furb/f...nterior/01.jpg



Did some minor changes over time, but saved my money for a long time and then it all went by pretty fast in a short matter of time

Jan 2006 the car was pretty much still stock, but the spec list has grown quite a bit since then!



Some gadgets:

http://partyaddict.xszone.net/furb/f.../engine/03.jpg

http://partyaddict.xszone.net/furb/f.../engine/07.jpg

http://partyaddict.xszone.net/furb/f.../engine/08.jpg

Furb 09-29-2007 01:37 PM

Then the suspension was in for some major changes.

Silkroad coilovers from Japan, custom made strut-braces, vented brake discs.

And ofcourse a nice set of wheels, I wanted to go as wide as I could possibly go without rolling the fenders. After searching and researching for a long time, I got what I wanted!

Only thing was: they didn’t come in black, so I had to get them painted right away…

Front: 18 x 8,5J offset 25 with Falken FK451 225/40R18

Rear: 18 x 9,5J offset 25 with Falken FK451 255/35R18



http://partyaddict.xszone.net/furb/f...pension/01.jpg

http://partyaddict.xszone.net/furb/f...pension/02.jpg

http://partyaddict.xszone.net/furb/f...pension/05.jpg

http://partyaddict.xszone.net/furb/f...pension/06.jpg

http://partyaddict.xszone.net/furb/f...pension/07.jpg

http://partyaddict.xszone.net/furb/f...pension/08.jpg

http://partyaddict.xszone.net/furb/f...pension/09.jpg

http://partyaddict.xszone.net/furb/f...pension/11.jpg

Furb 09-29-2007 01:37 PM

http://partyaddict.xszone.net/furb/f...pension/12.jpg

http://partyaddict.xszone.net/furb/f...pension/13.jpg

http://partyaddict.xszone.net/furb/f...pension/14.jpg

http://partyaddict.xszone.net/furb/f...pension/17.jpg



http://partyaddict.xszone.net/furb/f.../brakes/04.jpg

http://partyaddict.xszone.net/furb/f.../brakes/06.jpg

http://partyaddict.xszone.net/furb/f.../brakes/07.jpg

http://partyaddict.xszone.net/furb/f.../brakes/08.jpg

Furb 09-29-2007 01:38 PM

http://partyaddict.xszone.net/furb/f.../wheels/01.jpg

http://partyaddict.xszone.net/furb/f.../wheels/02.jpg

http://partyaddict.xszone.net/furb/f.../wheels/03.jpg

http://partyaddict.xszone.net/furb/f.../wheels/05.jpg

http://partyaddict.xszone.net/furb/f.../wheels/09.jpg



I had just finished that, when i ordered my aerokit. Wasn’t too convinced wether to put on any aero stuff, but when I found this one and was offered for a good price, I just couldn’t resist!

Furb 09-29-2007 01:38 PM

After a while the parts came in from Japan and the work could begin…



http://partyaddict.xszone.net/furb/f...xterior/01.jpg

http://partyaddict.xszone.net/furb/f...xterior/02.jpg

http://partyaddict.xszone.net/furb/f...xterior/03.jpg

http://partyaddict.xszone.net/furb/f...xterior/27.jpg

http://partyaddict.xszone.net/furb/f...xterior/04.jpg

http://partyaddict.xszone.net/furb/f...xterior/05.jpg

http://partyaddict.xszone.net/furb/f...xterior/06.jpg

http://partyaddict.xszone.net/furb/f...xterior/07.jpg

Furb 09-29-2007 01:39 PM

http://partyaddict.xszone.net/furb/f...xterior/08.jpg

http://partyaddict.xszone.net/furb/f...xterior/09.jpg

http://partyaddict.xszone.net/furb/f...xterior/11.jpg

http://partyaddict.xszone.net/furb/f...xterior/12.jpg

http://partyaddict.xszone.net/furb/f...xterior/28.jpg

Furb 09-29-2007 01:39 PM

Off to the painter!

http://www.j-spec.nl/gallery/rx7/281.../images/01.jpg

http://partyaddict.xszone.net/furb/f...xterior/13.jpg

http://partyaddict.xszone.net/furb/f...xterior/14.jpg

http://partyaddict.xszone.net/furb/f...xterior/15.jpg

http://partyaddict.xszone.net/furb/f...xterior/16.jpg

http://partyaddict.xszone.net/furb/f...xterior/17.jpg

http://partyaddict.xszone.net/furb/f...xterior/18.jpg

Furb 09-29-2007 01:39 PM

http://partyaddict.xszone.net/furb/f...xterior/19.jpg

http://partyaddict.xszone.net/furb/f...xterior/20.jpg

http://partyaddict.xszone.net/furb/f...xterior/21.jpg

http://partyaddict.xszone.net/furb/f...xterior/22.jpg

http://partyaddict.xszone.net/furb/f...xterior/23.jpg

http://partyaddict.xszone.net/furb/f...xterior/24.jpg

http://partyaddict.xszone.net/furb/f...xterior/25.jpg

http://partyaddict.xszone.net/furb/f...xterior/26.jpg

http://www.j-spec.nl/gallery/rx7/281.../images/88.jpg

Furb 09-29-2007 01:40 PM

The result:

http://partyaddict.xszone.net/furb/f...2006-11/03.jpg

http://partyaddict.xszone.net/furb/f...2006-11/05.jpg

http://partyaddict.xszone.net/furb/f...2006-11/08.jpg

http://partyaddict.xszone.net/furb/f...2006-11/11.jpg

http://partyaddict.xszone.net/furb/f...2006-11/16.jpg



The front strut brace i made was made of steel and i wanted something new made in aluminium, so its off to the workshop again! While is was at it, I also made a nice radiator panel



http://partyaddict.xszone.net/furb/f...pension/18.jpg

http://partyaddict.xszone.net/furb/f...pension/19.jpg

http://partyaddict.xszone.net/furb/f...pension/20.jpg

http://partyaddict.xszone.net/furb/f...pension/21.jpg



Then the car was finished on the outside and i could finally take it out for a spin, cause DAMN i missed that!

Furb 09-29-2007 01:40 PM

then it was about 3/4 of a year later when i ordered some parts for this winter and i am pulling the engine to get the bay painted.

http://partyaddict.xszone.net/furb/f...oject07/05.jpg

http://partyaddict.xszone.net/furb/f...oject07/06.jpg

http://partyaddict.xszone.net/furb/f...oject07/07.jpg

http://partyaddict.xszone.net/furb/f...oject07/08.jpg

http://partyaddict.xszone.net/furb/f...oject07/09.jpg

Furb 09-29-2007 01:41 PM

http://partyaddict.xszone.net/furb/f...oject07/10.jpg

http://partyaddict.xszone.net/furb/f...oject07/11.jpg

http://partyaddict.xszone.net/furb/f...oject07/12.jpg

http://partyaddict.xszone.net/furb/f...oject07/13.jpg

http://partyaddict.xszone.net/furb/f...oject07/14.jpg

http://partyaddict.xszone.net/furb/f...oject07/15.jpg

http://partyaddict.xszone.net/furb/f...oject07/16.jpg

http://partyaddict.xszone.net/furb/f...oject07/17.jpg

http://partyaddict.xszone.net/furb/f...oject07/18.jpg

Furb 09-29-2007 01:41 PM

http://partyaddict.xszone.net/furb/f...oject07/19.jpg

http://partyaddict.xszone.net/furb/f...oject07/20.jpg

http://partyaddict.xszone.net/furb/f...oject07/21.jpg

http://partyaddict.xszone.net/furb/f...oject07/22.jpg

http://partyaddict.xszone.net/furb/f...oject07/23.jpg

http://partyaddict.xszone.net/furb/f...oject07/24.jpg

Furb 09-29-2007 01:41 PM

then it was time to start working!

made a last run with this setup and sound, i have to miss this for a couple of months, but it will be worth it!

and ofcourse some new pics and a vid:

http://partyaddict.xszone.net/furb/f...2007-08/01.jpg

http://partyaddict.xszone.net/furb/f...2007-08/02.jpg

http://partyaddict.xszone.net/furb/f...2007-08/03.jpg

http://partyaddict.xszone.net/furb/f...2007-08/04.jpg

http://partyaddict.xszone.net/furb/f...2007-08/05.jpg

http://partyaddict.xszone.net/furb/f...2007-08/06.jpg

http://partyaddict.xszone.net/furb/f...2007-08/07.jpg

http://partyaddict.xszone.net/furb/f...2007-08/08.jpg



Movie

Final Run

Furb 09-29-2007 01:42 PM

first i put ont the sway-bars and adjustable end-links

the rear DTSS system removed

removed the entire airconditioning and powersteering.

also removed some excess wiring and brackets and added the new plug cables.

removed the windscreen washer reservoir and cause in the future it will have to go when the FMIC comes on...



http://partyaddict.xszone.net/furb/f...oject07/25.jpg

http://partyaddict.xszone.net/furb/f...oject07/26.jpg

http://partyaddict.xszone.net/furb/f...oject07/27.jpg

http://partyaddict.xszone.net/furb/f...oject07/28.jpg

http://partyaddict.xszone.net/furb/f...oject07/29.jpg

http://partyaddict.xszone.net/furb/f...oject07/30.jpg

http://partyaddict.xszone.net/furb/f...oject07/31.jpg

http://partyaddict.xszone.net/furb/f...oject07/32.jpg

http://partyaddict.xszone.net/furb/f...oject07/33.jpg

Furb 09-29-2007 01:42 PM

http://partyaddict.xszone.net/furb/f...oject07/34.jpg

http://partyaddict.xszone.net/furb/f...oject07/35.jpg

http://partyaddict.xszone.net/furb/f...oject07/36.jpg





then came the shitty part



removed the entire exhaust system and turbo and came to an unexpected suprise :(



the turbo is officially scrap metal!

- i have about 1,5-2mm radial play on the shaft

- the turbine has scraped on the inside of the housing

- the wastegate hinge has worn a little, making it stick in its movement

- numerous cracks in the turbine housing



glad i found this before something bad happened!

now to go over all the options and costs and see what's the best thing i can do at the moment.



in the meantime i will be taking apart the engine bay as planned



http://partyaddict.xszone.net/furb/f...oject07/37.jpg

http://partyaddict.xszone.net/furb/f...oject07/38.jpg

http://partyaddict.xszone.net/furb/f...oject07/39.jpg

http://partyaddict.xszone.net/furb/f...oject07/40.jpg

http://partyaddict.xszone.net/furb/f...oject07/41.jpg

http://partyaddict.xszone.net/furb/f...oject07/42.jpg

Furb 09-29-2007 01:43 PM

http://partyaddict.xszone.net/furb/f...oject07/43.jpg

http://partyaddict.xszone.net/furb/f...oject07/44.jpg

http://partyaddict.xszone.net/furb/f...oject07/45.jpg

http://partyaddict.xszone.net/furb/f...oject07/46.jpg

http://partyaddict.xszone.net/furb/f...oject07/47.jpg

http://partyaddict.xszone.net/furb/f...oject07/48.jpg

Furb 09-29-2007 01:43 PM

manifold is also junk, has 4 cracks in it...



http://partyaddict.xszone.net/furb/f...oject07/49.jpg

http://partyaddict.xszone.net/furb/f...oject07/50.jpg

http://partyaddict.xszone.net/furb/f...oject07/52.jpg

http://partyaddict.xszone.net/furb/f...oject07/53.jpg

http://partyaddict.xszone.net/furb/f...oject07/54.jpg

Furb 09-29-2007 01:43 PM

went along with cleaning out the engine bay.

remover ABS, Battery, alternator, radiator, intercooler, oilcooler and more.

the end is starting to show, then i can start to clean it all up and start building again.



http://partyaddict.xszone.net/furb/f...oject07/55.jpg

http://partyaddict.xszone.net/furb/f...oject07/56.jpg

http://partyaddict.xszone.net/furb/f...oject07/57.jpg

http://partyaddict.xszone.net/furb/f...oject07/58.jpg

http://partyaddict.xszone.net/furb/f...oject07/59.jpg

Furb 09-29-2007 01:44 PM

didnt take me long to find another turbo:



http://partyaddict.xszone.net/furb/f...oject07/60.jpg

http://partyaddict.xszone.net/furb/f...oject07/61.jpg

http://partyaddict.xszone.net/furb/f...oject07/62.jpg

http://partyaddict.xszone.net/furb/f...oject07/63.jpg

http://partyaddict.xszone.net/furb/f...oject07/64.jpg

http://partyaddict.xszone.net/furb/f...oject07/65.jpg

http://partyaddict.xszone.net/furb/f...oject07/66.jpg

Furb 09-29-2007 01:44 PM

new window washer tank made out of an oil catch tank i had lying around

http://partyaddict.xszone.net/furb/f...oject07/67.jpg



because i have decided to get the enginebay painted while im at it, more parts need to come out!

http://partyaddict.xszone.net/furb/f...oject07/68.jpg



easy working! https://www.nopistons.com/forums/pub...

http://partyaddict.xszone.net/furb/f...oject07/69.jpg

Furb 09-29-2007 01:45 PM

then it all progressed very quickly and today i pulled the entire engine and started the messy job of degreasing it all.

in 3 weeks the car will be going to the paintshop for an engine bay respray...



http://partyaddict.xszone.net/furb/f...oject07/71.jpg

http://partyaddict.xszone.net/furb/f...oject07/72.jpg

http://partyaddict.xszone.net/furb/f...oject07/73.jpg

http://partyaddict.xszone.net/furb/f...oject07/74.jpg

http://partyaddict.xszone.net/furb/f...oject07/75.jpg

http://partyaddict.xszone.net/furb/f...oject07/76.jpg

http://partyaddict.xszone.net/furb/f...oject07/77.jpg

http://partyaddict.xszone.net/furb/f...oject07/78.jpg

http://partyaddict.xszone.net/furb/f...oject07/79.jpg











Some movies



FC3S

GP-Sports

Rotary heaven

clubspecials part 1

clubspecials part 2

clubspecials part 3

clubspecials part 4

airfield fun





Specifications:



Car: Mazda RX-7 FC3S TurboII U9 Coupé ‘91

Engine: 13BT Rotary engine 200hp/265Nm





Standard features:

Airconditioning

Power steering

Power windows

Power sunroof

Cruise control

ABS





Modifications:



Engine:

Apexi air intake

*Custom* radiator shroud

Corksport steel braided clutch line

Laser stainless steel exhaust mufflers



Suspension:

Silkroad RM/A8 coilover kit

*Custom* front and rear Strut braces



Brakes:

Formel drilled brake rotors

EBC green stuff brake pads

Corksport steel braided brake lines

Red caliper paint



Wheels/Tires:

Barracuda Velvet *custom black* 18” x 8,5J 35mm offset

Falken FK451 225/40R18

Barracuda Velvet *custom black* 18” x 9,5J 25mm offset

Falken FK451 255/35R18



Exterior:

GP-Sports Aerokit

Border Headlight intake cover

Black side cornering lights from Skoda

Clear headlamps

R-Magic mirrors

SL Llumar Windowfilm 35%



Electrics:

X-Line Boostgauge

X-line Oil temp gauge

Greddy Turbo Timer

300W 12/220V DC/AC converter



ICE:

Sony CD-F7750 headunit

Pioneer 5100T 760W amplifier

Polk audio 13cm speakers

Polk audio 16cm speakers

Polk audio 8” woofers





Special Thanks:



Gerry j-spec.nl

Paint: Jerry hoewijk.nl

Parts: JP japtuningshop.com

Parts: Jeroen jeroentje.nl

j9fd3s 09-29-2007 05:22 PM

thats a badassed car!

jwteknix 09-29-2007 05:47 PM

very nice i cant wait to get there w/ one of my 2 cars lol.since your in there and have the turbo off u should port the waste gate

james

Furb 09-29-2007 06:05 PM


Originally Posted by jwteknix' post='883772' date='Sep 30 2007, 12:47 AM
since your in there and have the turbo off u should port the waste gate



thnx!



don't worry, i'm not to fond of boost-creep, so that wastegate is in for some rough times https://www.nopistons.com/forums/pub...#>/biggrin.gif

1Revvin7 09-29-2007 07:15 PM

Just needs a bigger single now. Nice car.

Furb 10-10-2007 12:16 PM

time for a small update:



made an engine stand at work so i can start to build up the engine

http://partyaddict.xszone.net/furb/f...oject07/80.jpghttp://partyaddict.xszone.net/furb/f...oject07/81.jpg

http://partyaddict.xszone.net/furb/f...oject07/82.jpg



new racing beat oil pressure regulator

http://partyaddict.xszone.net/furb/f...oject07/86.jpg



new engine mounts, hood hinges and boostcontroller

http://partyaddict.xszone.net/furb/f...oject07/83.jpg

http://partyaddict.xszone.net/furb/f...oject07/84.jpg

http://partyaddict.xszone.net/furb/f...oject07/85.jpg



pulled the old turbo apart and it was like looking at a dried up piece op clay...

http://partyaddict.xszone.net/furb/f...oject07/87.jpg

Clarks7 10-10-2007 01:23 PM

Very Nice! Looks like you are having alot of fun! That is what it is all about.



Your body shop guy did a great job integrating the fiberglass... it was seemless!

We all will love to see your progress! There are a lot of great resources on this forum... if you need them.

Furb 10-19-2007 01:18 PM

fun indeed! i almost enjoy this fabricating more then actually driving it https://www.nopistons.com/forums/pub...1047683785.gif



replaced the rear oil pressure regulator with one of racing beat. then i shimmed the front regulator.

http://partyaddict.xszone.net/furb/f...oject07/88.jpg



replaced the thermal by-pass pellet with a racing beat eliminator

http://partyaddict.xszone.net/furb/f...oject07/89.jpg



put in the racing beat oil-baffle plate

http://partyaddict.xszone.net/furb/f...oject07/90.jpg



started renewing the tape on the entire wiring loom, because i am not going to tuck away any wiring, it needs to be in shape when i am putting it all back together

http://partyaddict.xszone.net/furb/f...oject07/92.jpg



test fitted my alternator relocation bracket, needs some adjustment for getting the pulleys aligned properly and also the mounting needs to be fixed. finishing it up this week, then i can measure what belts i need

http://partyaddict.xszone.net/furb/f...oject07/93.jpg



then it was time for some work on the engine itself. sprayed it with a nice and fresh new colour.

http://partyaddict.xszone.net/furb/f...oject07/94.jpg



and another one...

http://partyaddict.xszone.net/furb/f...oject07/95.jpg





resulting in:

http://partyaddict.xszone.net/furb/f...oject07/96.jpg

http://partyaddict.xszone.net/furb/f...oject07/97.jpg

http://partyaddict.xszone.net/furb/f...oject07/98.jpg





going back at it tomorrow https://www.nopistons.com/forums/pub...IR#>/smile.gif

RX7 13B 4 UR AZZ 10-19-2007 01:50 PM

A supra and an fc in the same garage gives me chills ! ! ! !

Furb 10-20-2007 12:26 PM

got back onto the alternator bracket today

http://partyaddict.xszone.net/furb/f...ject07/103.jpg

http://partyaddict.xszone.net/furb/f...ject07/104.jpg

http://partyaddict.xszone.net/furb/f...ject07/105.jpg

http://partyaddict.xszone.net/furb/f...ject07/106.jpg



fitment is great, pulleys align prefect now! now it just needs some finishing up...



we also sprayed the bellhousing and gearbox for as far as you can see

http://partyaddict.xszone.net/furb/f...ject07/100.jpg

http://partyaddict.xszone.net/furb/f...ject07/101.jpg

http://partyaddict.xszone.net/furb/f...ject07/102.jpg



and i pec ked up my blow-off today

http://partyaddict.xszone.net/furb/f...oject07/99.jpg

Electric 10-20-2007 03:29 PM

Very sick FC, you must have a shitload invested in that beast.

jwteknix 10-20-2007 04:56 PM

amazinly nice keep up the good work cant wait for more updates

Furb 10-22-2007 02:35 PM

i started porting the wastegate, to prevent boost-creep.i dont like to start spitting out apex seals through the exhaust https://www.nopistons.com/forums/pub...DIR#>/wink.gif



http://partyaddict.xszone.net/furb/f...ject07/107.jpg

http://partyaddict.xszone.net/furb/f...ject07/108.jpg

http://partyaddict.xszone.net/furb/f...ject07/109.jpg

http://partyaddict.xszone.net/furb/f...ject07/110.jpg



short passage on the left is nearly finished, the one on the right still needs to be ported.

jwteknix 10-22-2007 04:27 PM

very nice job keep up the good work

Furb 10-25-2007 12:51 PM

yet another step further



wastegate porting is finished, so i mounted the turbo where it came from



http://partyaddict.xszone.net/furb/f...ject07/111.jpg

http://partyaddict.xszone.net/furb/f...ject07/112.jpg

Furb 10-27-2007 10:49 AM

been pretty busy today en things are starting to fall into place



received some more goodies

Sard fuel pressure regulator and Greddy Radiator cap

http://partyaddict.xszone.net/furb/f...ject07/113.jpghttp://partyaddict.xszone.net/furb/f...ject07/114.jpg



Flex-a-lite Black Magic electric fan

http://partyaddict.xszone.net/furb/f...ject07/115.jpg



some gaskets

http://partyaddict.xszone.net/furb/f...ject07/116.jpg



alternator relocation bracket is finished

http://partyaddict.xszone.net/furb/f...ject07/117.jpg



starting the buildup again, and mounted the following parts:

- alternator

- lower intake manifold

- turbo

- waterpump

- oil metering pump



http://partyaddict.xszone.net/furb/f...ject07/118.jpg

http://partyaddict.xszone.net/furb/f...ject07/119.jpg

http://partyaddict.xszone.net/furb/f...ject07/120.jpg

introvert 10-28-2007 09:11 PM

I love watching builds like this as they progress- and your color choice is spot on. Black=teh sexyness https://www.nopistons.com/forums/pub...#>/bowdown.gif

Furb 11-03-2007 11:27 AM

started removing all emissions

http://partyaddict.xszone.net/furb/f...ject07/121.jpg

http://partyaddict.xszone.net/furb/f...ject07/122.jpg

http://partyaddict.xszone.net/furb/f...ject07/123.jpg



mounted the turbo heat shielding

http://partyaddict.xszone.net/furb/f...ject07/124.jpg



replaced the OMP lines

http://partyaddict.xszone.net/furb/f...ject07/125.jpg



replaced the OMP injector hoses with silicone.

also capped off some vacuum connections. only one left is for my Sard fuel pressure regulator

http://partyaddict.xszone.net/furb/f...ject07/126.jpg

http://partyaddict.xszone.net/furb/f...ject07/127.jpg

Furb 11-11-2007 12:28 PM

another update:



engine is almost ready to be put back in, only thing is, i'm still waiting for the car to be picked up to get the enginebay painted...



progress since last time:



- mounted the oil feed line

- mounted injectors and fuel rails

- fuel lines

- alle emissions removed

- hooked up the wiring loom, with some minor adjustments

- did the throttle body modification



http://partyaddict.xszone.net/furb/f...ject07/128.jpg

http://partyaddict.xszone.net/furb/f...ject07/129.jpg

http://partyaddict.xszone.net/furb/f...ject07/130.jpg

http://partyaddict.xszone.net/furb/f...ject07/131.jpg



also some new stuff on the way:

ACT extreme-street clutch

Front mount intercooler

SomeGuy_sg 11-17-2007 12:12 AM

:P love the build up. Hope you get it up and running soon https://www.nopistons.com/forums/pub...IR#>/smile.gif


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