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RONIN FC 12-22-2005 06:54 PM

Looking around Mazdatrix and I found these. I will be getting em soon for my build. http://www.mazdatrix.com/studkit.htm



http://www.mazdatrix.com/pictures/b-engprt/stud.jpg

ColinRX7 12-22-2005 08:49 PM

Nice





I wonder if the torque value should be changed..

Old Splatterhand 12-23-2005 02:42 AM

looks like the extremerotaries kit

Speedworks 12-23-2005 03:40 AM

they do not have the ribbed OEM tension section in the middle... As far as I remember those were an upgrade within Mazda itself as well.

Kim 12-23-2005 03:50 AM

Damn looks like you will finally be able to put 13B rotors in a 12Amotor https://www.nopistons.com/forums/pub...#>/biggrin.png

GreyGT-C 12-23-2005 10:23 AM

looks like it'd be a bitch to tilt the center plate when you put the engine together.

RONIN FC 12-23-2005 02:02 PM


Originally Posted by ColinRX7' post='789401' date='Dec 22 2005, 09:49 PM
Nice





I wonder if the torque value should be changed..

I would think so, they should come with a spec I hope.










The High Strength Oversized stud kit eliminates the need for doweling the engine block. All studs act as dowels which massively increases torsionial strength 70%. Rotor housing deflection reduced - increases apex seal life. Less material machined from housings and plates than with doweling, reducing the possibility of cracking. High boost engine expansion reduced. Studs are less prone to stretching under high boost applications. More accurate tensioning of engine. Less chance of bolt breakage. High quality 12-point nuts rated at 180,000 PSI tensile strength. Studs manufactured from 4140 chrome moly, heat treated, centreless ground and black oxided. Engine must be accurately drilled reamed & tapped to give 0.2mm clearance. Note the standard factory manual flywheel cannot be used with the Stud Kit.
I wonder if the front plate needs to be re-threaded with larger diameter?

R.P.M. 12-23-2005 05:25 PM

Does anyone know if there is a kit like this for the 20B ?

heretic 12-23-2005 05:42 PM


Originally Posted by GreyGT-C' post='789508' date='Dec 23 2005, 08:23 AM

looks like it'd be a bitch to tilt the center plate when you put the engine together.



Should be the same as any other engine build. The studs probably get installed last, or at least after the center housing is laid on.

frode 12-26-2005 06:10 PM


Originally Posted by heretic' post='789586' date='Dec 23 2005, 03:42 PM

Should be the same as any other engine build. The studs probably get installed last, or at least after the center housing is laid on.



Correct. You install them after you got the center housing on. They can be a bitch to get in the first time https://www.nopistons.com/forums/pub...DIR#>/wink.png

GreyGT-C 12-26-2005 09:01 PM

so... if you have to install them after you build half the engine, and remove them to tear the engine down.... they are really just bolts without heads on them. Other than them being oversized,,, what is the benefit here?

1Revvin7 12-26-2005 09:32 PM


Originally Posted by Speedworks' post='789464' date='Dec 23 2005, 05:40 AM

they do not have the ribbed OEM tension section in the middle... As far as I remember those were an upgrade within Mazda itself as well.



Yes, but having a harder and denser fastener works just like the ribbed section.

heretic 12-26-2005 11:00 PM


Originally Posted by GreyGT-C' post='790059' date='Dec 26 2005, 07:01 PM

so... if you have to install them after you build half the engine, and remove them to tear the engine down.... they are really just bolts without heads on them. Other than them being oversized,,, what is the benefit here?



There are two ways to look at it.



Primarily in this instance, the studs are also acting as locating dowels. (Machining is required) Instead of two dowels, there would be 19-20 dowels. The benefit for the effort is somewhat debatable, but let it be known that Mazda determined that part of the reason for chattermarks in the chrome is partly because the rotor housing itself would oscillate.



Ordinarily, studs are used because they are more predictable than bolts. The torque stretches the bolt or stud, but the act of torquing a bolt also twists the bolt since the area you're torquing is so far away from where that torque is acting, the threads. Additionally, the bolt is threading into what can we can consider to be a old cast iron nut. The threads can gall or pull out on occasion. (I have never experienced it on a rotary, yet, but it gets depressingly common on certain popular engine blocks from the 1980s after a few head torquings) Using a stud helps this, since it is threaded in under no load, and the nut that applies the load is nice and hardened just like the stud.



I would worry about how well the studs can stretch to accomodate the aluminum housings, or if they will get crushed the first time the engine gets a little too hot. Probably not a problem for drag use.

RONIN FC 12-27-2005 10:06 AM


Originally Posted by heretic' post='790092' date='Dec 27 2005, 12:00 AM

I would worry about how well the studs can stretch to accomodate the aluminum housings, or if they will get crushed the first time the engine gets a little too hot. Probably not a problem for drag use.

You make a good point here, and its something to consider. But to me the benefits seem to be greater than the downfalls at this point.

Kim 12-27-2005 06:00 PM

Im pretty sure that Gurumotorsports has put some research into this mod.

The bolts is a pretty tight fit and will follow the engines heatrange, using the proper steel and it will not cause a problem with engine expansion.

rotarygod 12-28-2005 02:50 AM

One of the key benefits to s stud system is where the tension of the bolts is located. When you have a simple bolt system like stock, all of the stress of tightening them is located only at the threaded end with relatively lieelt stress throughout the bolts. With a stud system, you are splitting this stress in half between both sides, even if you torqued everything down the same. Instead of all of the rotational forces of tightening them down being all located at the front iron, half of the force is now also on the nut end. The bolts are stressed far less than they were before and more evenly over a larger area. It is even between the front and rear housings. This means you can apply more torque to tightening them down without worrying about stripping out a housing or breaking a bolt at the far end.

RONIN FC 12-28-2005 10:59 PM

This is an e-mail I recieved from mazdatrix

On the standard size stud kit, the tightening torque is 35ft. lbs. for engines under 500hp, and 42ft. lbs. for engines over 500hp. There is a similar torque spec for the oversize studs, but I don't have that information in front of me. The expansion of the bolts with heat is not an issue. They are being used as locator pins for all the housings, like doweling, so tighter is better in the diameter. The clearance when cold is .2mm. Expansion in length is accommodated in the tightening torque. Machining is going to be a big issue. We suspect that special tooling will be required to cut all the holes in line and then drill and tap the front side housing with the other housings in place. Our race motors use the standard size kit because we are not running turbo motors. We have not installed the oversize kit, and do not have the necessary tooling.

Geoff Barton

Mazdatrix

2730 Gundry Ave

Signal Hill, CA 90755

www.mazdatrix.com

So, it seems machiening is a little more extensive than I thought for the oversized studs... But there must be an easier way to line up the holes.

Speedworks 12-29-2005 04:08 AM

And what flywheel should be used with it? (FD engine)?



Both standard and oversized kit require a non- OEM flywheel

RONIN FC 12-29-2005 10:33 AM


Originally Posted by Speedworks' post='790497' date='Dec 29 2005, 05:08 AM
And what flywheel should be used with it? (FD engine)?



Both standard and oversized kit require a non- OEM flywheel

Im assuming any one using an auto counterweight.

1Revvin7 12-30-2005 08:57 PM


Originally Posted by Speedworks' post='790497' date='Dec 29 2005, 06:08 AM

And what flywheel should be used with it? (FD engine)?



Both standard and oversized kit require a non- OEM flywheel



Well if you don't want to go that route; I sell a stock diameter stud kit for $325 shipped...

ReactionEffect 01-02-2006 06:25 PM


Originally Posted by 1Revvin7' post='791050' date='Dec 30 2005, 08:57 PM

Well if you don't want to go that route; I sell a stock diameter stud kit for $325 shipped...





Yes but didn't your studs have something insane for the torque compaired to the ones that Mazdatrix is quoting?

rfreeman27 01-08-2006 05:04 PM

ARP is making oversized stud kits,



they are in the development stage now...

13BTNOS 01-09-2006 11:53 AM


Originally Posted by rfreeman27' post='792873' date='Jan 8 2006, 03:04 PM

ARP is making oversized stud kits,



they are in the development stage now...



Where did you hear this? I've been emailing them for over a year to see if they would do this and never get a reply. Also the fact that they have a RX7 on their import page made me wonder why they haven't made them yet. Do you know if they will also make a standard kit?

EVLRX-4 01-09-2006 09:24 PM

they are the X-treme rotaries from australia's kits.

FC3S_T2 01-12-2006 03:52 PM

Yes, this set is the Guru Motorsport stud kit originally sold by X-Treme Rotaries.



The studs are 12.7mm diameter, so they will require quite a lot of machining to fit.



I'm still using them to.. =)

Zero R 01-16-2006 01:49 PM

If anyone wants the machining or the studs I am set up to do it. Machining is done on a CNC I have it set up for both 2 and 3 rotor apps.





-S-

RONIN FC 01-17-2006 04:59 AM


Originally Posted by Zero R' post='794493' date='Jan 16 2006, 02:49 PM
If anyone wants the machining or the studs I am set up to do it. Machining is done on a CNC I have it set up for both 2 and 3 rotor apps.





-S-

Where are you located?

Zero R 01-17-2006 01:55 PM

Chicago.


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