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-   -   The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox (https://www.nopistons.com/2nd-generation-specific-17/worlds-youngest-rx7-rotary-engine-builder-liam-maddox-79547/)

Joe Maddox Rx7 03-31-2021 05:38 AM

The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
This is the story of the worlds youngest rotary engine builder Liam Maddox! Now for those who are not really into build threads, here is a TLDR version of this thread with liams favorite band he has seen in concert playing his favorite song live to the assembly of the motor and its first start:

Liam Maddox started building cars with me several years ago. Around 2015 he was no longer just hanging out in the shop handing me tools and learning how to build things, he was interested in taking on his own project. Now being a bit young at the time (11) I figured the best thing for him to start on was one of the rx7's I had lying around. Here is the story of his restoration of this 1988 Mazda rx7 and how he ended up becoming the worlds youngest rotary engine builder!
https://cimg3.ibsrv.net/gimg/www.maz...208acea5cf.jpg




Where to start... I think the best way to start is by talking about the car he took over and how I got it. During the late 90's I got into driving and building rotary cars. After owning hundreds of rotary cars and running a rotary shop (Reclaimer Auto), By 2010 I thought I had bought almost all of the rx7s within my area. However there was one that got away. I drove by this rx7 on the way to my shop everyday for over five years. Here is the car when I first saw it:

https://cimg0.ibsrv.net/gimg/www.maz...59fe8692b2.png


It was 2010 and I had seen the car sitting there for years, I started the rotary shop and had started dropping my cards on it. the Nissan 240z behind it was obviously drawing attention as well. I had serviced the vert that is pictured in the bay behind it when it was for sale at Al hutchinson's in corvallis but I was not sure who the owner of it was once it left their hands. My cards never brought me contact with the owner of the car... Attempted follow ups showed that the cards were removed so there was activity but there was still no contact. The years passed and I watched the sun fade everything and wondered why it was parked. Mid 2010 I noticed there was a fresh chord of wood delivered and there seemed to be life in the house.
https://cimg3.ibsrv.net/gimg/www.maz...68d6df22d5.png


Sadly time passed, the wood ended up rotting and there was never any movement to anything around the property. Day after day the drive by just showed the cars passing away. The fields plowed next to it as the seasons passed on and the cars rotted away. All those parts or potential wasted.
https://cimg3.ibsrv.net/gimg/www.maz...ca263cfd9f.png


Now during that time I ended up working with Pineapple racing, FD3S Engineering, Rotards and several other shops in the NW that were rotary specific. After each one shut down, and when pineapple started outsourcing to fd3s engineering I decided to move more to rotary cars than classic restoration. Where I had spent the previous ten years focused on 60's restorations I had built several rotary cars and had grabbed the guys attention finally. These were some of the projects that year at Reclaimer Auto Restorations shop:

https://cimg4.ibsrv.net/gimg/www.maz...0fa9f6fabc.png
https://cimg6.ibsrv.net/gimg/www.maz...cca03227de.png
https://cimg5.ibsrv.net/gimg/www.maz...9bb6561fe9.png
https://cimg3.ibsrv.net/gimg/www.maz...96ff634385.png
https://cimg7.ibsrv.net/gimg/www.maz...e2d99cb903.jpg


https://cimg8.ibsrv.net/gimg/www.maz...8d69b10d52.jpg
https://cimg9.ibsrv.net/gimg/www.maz...6f8ffddb37.jpg
https://cimg0.ibsrv.net/gimg/www.maz...454d26f530.jpg

I was also getting a reputation around town for building these things and doing stupid things like this with Liam:
As it turns out he had just blown the motor in that vert and it was back in the rear bay at that property where the coupe was and he stopped by looking to get an engine rebuilt for it. It seems that the whole time he had been working across the street at the mill where I lived and had the shop as I drove past his place on my way to town each day. We had been looking at each others cars for years but never ran into each other.

https://cimg0.ibsrv.net/gimg/www.maz...222a9768eb.png

Joe Maddox Rx7 03-31-2021 06:23 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
The person was a little weird to say the least. He wanted to rebuild the motor for the vert and was talking about possibly paying for it with the coupe. I was not terribly interested in the idea as the cars worth around 2012-14 was about 400 bucks and the cheapest rebuild I offered was a reseal with a good core at 1500. So we were working on how I might help him get this rx7 of his back on the road. The guy called one morning around 5am and was wanting to pick up the core motor he had dropped off and was looking to sell his cars he said. I set the stuff out for him as I was not at the shop and did not hear from him again. I was not really sure what he ever did with the vert. The mill closed that year, the house and the shop were overrun by new houses around it and we ended up closing shop and moving to another three bay shop on an acre outside of town in the santiam pass instead of the Willamette pass. While we changed places I watched his property change and the car left. He had obviously sold it and moved on.
https://cimg1.ibsrv.net/gimg/www.maz...190915ba3f.png
https://cimg2.ibsrv.net/gimg/www.maz...b0b7866ec0.png
https://cimg4.ibsrv.net/gimg/www.maz...fa19e5d7d5.png

https://cimg5.ibsrv.net/gimg/www.maz...6806f80482.png
https://cimg5.ibsrv.net/gimg/www.maz...b92b136c2f.png


So imagine my surprise when I noticed it was gone... Then when I was in Albany awaiting the closure of the new house to finish up I found the car just down the road from me! The guy worked with the person at the mill and he had been talking with him for years about getting the car from him. I remembered a vert working at the mill and driving by occasionally, but I lived on Hwy 20 to the coast after OSU and its really busy, so it never crossed my mind until then it was the same guy. So there it was. I lived a block a way and decided to pull over one evening to ask him about it while driving by. I asked if he wanted to sell it, he only had a bill of sale, not filled out correctly, and the story about his friend at the mill with the vert. He assured me that it ran because the guy said it did, he said his vert died, but this was a good runner when parked... I was skeptical. But I asked him how much he wanted, to name his price because I want it out of principles at this point. He said 1k. That was fair for 2016 prices and I was willing to to deal with the project knowing it did not run. So here is the place we were at and where the restoration started... The apartment complex was not ok with the car being outside, especially considering that is our giant while Lincoln in the picture there. So we got a garage there. It was going to be a month before we had the new shop.
https://cimg6.ibsrv.net/gimg/www.maz...69991b3bce.png










Joe Maddox Rx7 03-31-2021 06:24 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
Here are the very first pictures of the rx7 when Liam and I first saw it in Albany:
https://cimg9.ibsrv.net/gimg/www.maz...e25da58950.jpg
https://cimg3.ibsrv.net/gimg/www.maz...bf85c22c4c.jpg
https://cimg4.ibsrv.net/gimg/www.maz...3f4f601d28.jpg
https://cimg6.ibsrv.net/gimg/www.maz...4f9fae9eea.jpg
https://cimg9.ibsrv.net/gimg/www.maz...d50a72f5c9.jpg
https://cimg8.ibsrv.net/gimg/www.maz...f56808846e.jpg

Once we got it home it became Liams future project. He had been talking with me about it for a few days and remembered it from when we would drive by it. For many years liam had been there for the builds and was always interested. He was looking forward to having his own project and he immediately got started on it! We made him a thread and he started in on the first stage of cleaning it after it sat for so long!


https://cimg6.ibsrv.net/gimg/www.maz...2a05e8e46e.jpg

Joe Maddox Rx7 03-31-2021 06:25 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
Liam first talked of wanting to build his own red and black motor when he helped me with this one:
https://cimg1.ibsrv.net/gimg/www.maz...2fb273bb40.jpg



https://cimg1.ibsrv.net/gimg/www.maz...aafd0fd513.png
Liam with Marcs kid riding around while I move FD3S Engineering from beaverton to Marcs dads home in canby.
https://cimg2.ibsrv.net/gimg/www.maz...2f0bebe1e7.png
He was almost always with me on my adventures and was surrounded in the rx7 community
https://cimg5.ibsrv.net/gimg/www.maz...5483823ab0.png
He was quickly interested in helping me around the shop
https://cimg9.ibsrv.net/gimg/www.maz...a4900365e7.png
Even little things like the nuts and bolts of a job can seem to go by faster with a second pair of hands.
https://cimg2.ibsrv.net/gimg/www.maz...9f77e3875f.png
Couplers and external bolts he became accustom to
https://cimg7.ibsrv.net/gimg/www.maz...8624bfa77d.png
While he may not have understood at the time he was working on some of the rarest rotary cars and parts, he sure became a rotary guy. Here he is working on a 3/78 RHD Savanna with a 13bre cosmo single turbo swap in it.
https://cimg3.ibsrv.net/gimg/www.maz...d8d27875f8.jpg
His mother had a turbo II daily driver he became a fan of.
https://cimg7.ibsrv.net/gimg/www.maz...3ce4b779bb.jpg
To those who knock the rear seats of a rotary car, Liam is a prime example as to why they are all worth having them and why you should install some in yours to drive your kid around in!
https://cimg6.ibsrv.net/gimg/www.maz...be3a50f0b0.jpg
Watching him become a fan of the cars and grow makes this 6 and 12 picture priceless!
https://cimg5.ibsrv.net/gimg/www.maz...3512b96a77.jpg

So that is pretty much how I got this car and why liam wanted to take it on as his first engine build!



Joe Maddox Rx7 03-31-2021 06:26 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
Alright! So the first thing we did was pull it into the garage at the albany apartments. They had a no working on cars and no dead cars policy being a luxury apt, but we figured that anyone who noticed after five would not care and we were moving into the new shop, so if we were clean than no harm, no foul. Once the car was in he took out the seats and we started cleaning it up. The car was terrible. There was several rats nests and a couple mice actually still lived in it. I thought about the field that was next to the car all those years and that I knew where they came from.
https://cimg5.ibsrv.net/gimg/www.maz...1462435596.jpg

https://cimg0.ibsrv.net/gimg/www.maz...82b3b05d18.jpg

https://cimg5.ibsrv.net/gimg/www.maz...aadabe4858.jpg
The car was nasty
https://cimg6.ibsrv.net/gimg/www.maz...236431baad.jpg
After a little cleaning it was possible to get into it... lol
https://cimg9.ibsrv.net/gimg/www.maz...f55919aac1.jpg
The evidence of the animals that were living in it were strong to say the least!
https://cimg8.ibsrv.net/gimg/www.maz...1d0ed7e997.jpg
After removing god knows what under the sides and the weird things stuck in the pockets of places it was almost clean enough to clean!
https://cimg3.ibsrv.net/gimg/www.maz...2e0337d26d.jpg
While the car only had a 120k miles on it, they were some hard sitting miles!
https://cimg4.ibsrv.net/gimg/www.maz...1f69b77358.jpg
The good news is that the engine was complete although highly probable that the coolant seals had failed from it sitting with coolant inside it.
https://cimg0.ibsrv.net/gimg/www.maz...2d89288409.jpg
The first thing he did was clean the carpet. He went to town on it. The car was stained but clean for the first time in who knows how many years!
https://cimg9.ibsrv.net/gimg/www.maz...7b57b2c0dd.jpg
With a good cleaning of the plastics and a few replaced the interior was looking like it might clean up well!



Now that we have fully evaluated the situation we decided that we will go ahead and get the engine pulled first and see what the condition of it is on the inside. If it only needs some fresh seals that would be awesome.


Joe Maddox Rx7 03-31-2021 06:26 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
With only a few weeks until we moved into the new shop we decided to get another garage so we had enough space to take the engine out without anyone seeing it done lol.


https://cimg0.ibsrv.net/gimg/www.maz...e2e97714e7.jpg
https://cimg6.ibsrv.net/gimg/www.maz...48851488ec.jpg

https://cimg1.ibsrv.net/gimg/www.maz...61c37860f5.jpg
https://cimg2.ibsrv.net/gimg/www.maz...f08172534b.jpg


Liam took almost every single bolt off the car, however when it came to the removal of it I had to step in and lend a hand to assure safety. However he broke his way through every locked and rusted bolt, got all lines off without cutting them and ended up pulling the motor very smooth!


https://cimg5.ibsrv.net/gimg/www.maz...c8d05e4914.jpg



Here is one of the coolest videos I have gotten to put together and it was just luck how it worked out. I never needed to edit it, he just requested his choice of tunes and we got to it!


Joe Maddox Rx7 03-31-2021 06:27 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
Well we got the motor out. Liam had spent days tinkering on the little nuts and bolts and finally we got to pull it out! He wanted to get started on taking the motor apart a cleaning it up so we prepped for that!


https://cimg0.ibsrv.net/gimg/www.maz...c2247dd0b4.jpg
The engine was filthy as well was the transmission but that would not tell us the condition, so we started tearing it down!
https://cimg4.ibsrv.net/gimg/www.maz...a918f861d8.png
The engine bay on the other hand was a time capsule. The sun had never seen it and after the grease ball was removed the bay showed great potential! Few cut wires, a horrible stereo system that the original owner put in and probably caused its death in the first place. But a solid bay in the end.
https://cimg2.ibsrv.net/gimg/www.maz...e08ea07842.jpg
https://cimg3.ibsrv.net/gimg/www.maz...7d4f45c875.jpg
https://cimg6.ibsrv.net/gimg/www.maz...5a2e910644.jpg
The motor tear down was simple as always, we found exactly what was expected from a car that sat that long. The coolant seal in the front iron was dead. The middle one was so corroded that it would not have been worth using either. The rotors were in pretty bad shape as well. The housings however were in great shape and showed the 100k miles the car had. The motor must have been original and just got tired. Which lead me to think it was either that stereo system that fried the body harness.
https://cimg9.ibsrv.net/gimg/www.maz...99cc1768ee.jpg
Took in the housing and cleaned them up a bit
https://cimg5.ibsrv.net/gimg/www.maz...4bed2530d1.jpg
Not the worst to use. but we needed a spare engine for everything else.
https://cimg8.ibsrv.net/gimg/www.maz...15ba1869a0.jpg
I ended up getting another engine from a person who said that we was pulling it for a LS conversion and it was a running motor from a car with less than 100k miles on it.
https://cimg7.ibsrv.net/gimg/www.maz...2a44e6e5de.jpg
I was not sure if I believed it but I bought it to see if there was some good irons and rotors.
https://cimg8.ibsrv.net/gimg/www.maz...5e76487bb7.jpg
The motor was in great condition! The housings had some bad side seal wear and the chrome flake was intense. However the irons and the rotors were in mint condition. There as still lapping marks from the factory on the faces and the rotors had no carbon on them. we now had everything we needed for the build!
https://cimg2.ibsrv.net/gimg/www.maz...7ff29297e7.jpg
Liam learned how to spec and fully examine the rotors. He learned why the weight codes and various wear signs mean.
https://cimg5.ibsrv.net/gimg/www.maz...1b9a3be0df.jpg
He learned the coolant passages and the O-rings in great detail and how the motors weak spot is the thin walls.



Joe Maddox Rx7 03-31-2021 06:28 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
While Liam was a little intimidated about taking this motor build on himself, I told him that I would be there to assist all the way. We had already done so much through reclaimer auto he was able to realize that he kinda already knew how to do this from watching so many times. It was just his turn to do the technical!


https://cimg6.ibsrv.net/gimg/www.maz...fa5ba37063.jpg
Dozens of rotary engine builds through reclaimer auto restorations started like this.
https://cimg7.ibsrv.net/gimg/www.maz...ebeaccce6e.jpg
Turbo 13b rotary engines for many happy customers.
https://cimg3.ibsrv.net/gimg/www.maz...3757c40269.jpg
While there was lots of people who came to help us around the shop I had always been the one who assembled the motors.
https://cimg4.ibsrv.net/gimg/www.maz...836be3b9b9.jpg
Sometimes there would be several motors going out at once


https://cimg3.ibsrv.net/gimg/www.maz...b3ef21593c.jpg
Most rebuilds required installing them in the car, not many wanted it shipped out.
https://cimg9.ibsrv.net/gimg/www.maz...a0ac5807a5.jpg
https://cimg4.ibsrv.net/gimg/www.maz...98784402bd.jpg
https://cimg8.ibsrv.net/gimg/www.maz...1a13fb08ba.jpg
However it was a common thing for people across the country to order motors
https://cimg7.ibsrv.net/gimg/www.maz...7518549f4b.jpg
However most were just getting a blown coolant seal or apex seal replaced and back on the road!




https://cimg9.ibsrv.net/gimg/www.maz...34901a169c.jpg
Sometimes there as customers builds and sometimes there were employee builds that liam would watch come together.
https://cimg0.ibsrv.net/gimg/www.maz...4fed7386d8.jpg
My RHD was a fun experience for him however he was a little young to remember all the technicals. He is constantly asking if we can make another one for him though.
https://cimg1.ibsrv.net/gimg/www.maz...2d3243adc6.jpg
Liam wants to eventually have an engine bay like this.
https://cimg5.ibsrv.net/gimg/www.maz...155c4aa3ef.jpg
Finally the reason why I feel liam will be able to take on this project... This is not my first rodeo. I restored this exact car already and it is still out there driving around to this day!
https://cimg1.ibsrv.net/gimg/www.maz...71a0d3eac1.jpg
Liam helped me tinker on this customers car a few years back. The car was dead when we brought it in, there was a blown apex seal and the motor needed rebuilt. We dropped a new engine I built in it and buttoned it up.
https://cimg2.ibsrv.net/gimg/www.maz...1eb33a0592.jpg
Liam got many rides in this car and is one of the reasons he took on this current project.
https://cimg8.ibsrv.net/gimg/www.maz...c110ecaa2c.jpg
Here is the car almost ten years after we got it back on the road!

Joe Maddox Rx7 03-31-2021 06:28 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
We finally moved to the new place! The shop was a little smaller, which was nice as I did not like heating the other one 9 moths out of the year and it was not right on that horrible highway anymore. While I had to wait to get the driveway fixed the car was able to be outside and worked on without the worry of rules of renting. While it was a short experience, it is just not for someone who likes to tinker on cars. So now with the new shop liam can get started on his project and that is exactly what he did!




https://cimg3.ibsrv.net/gimg/www.maz...5bab4f37b0.png
Finally the car is outside and able to get a good cleaning! Liam went over it inside and out. Well we did not pull the carpet or dash, but we gave everything a good scrubbing and it showed it! Now it was a car we could get into and start fixing plastics!
https://cimg6.ibsrv.net/gimg/www.maz...a4836fa7bb.png
Liam got the new side vent plastics in. The dash had a few pimples in it but no cracks after all those years in the sun.
https://cimg7.ibsrv.net/gimg/www.maz...9cd33c6418.jpg
Shocking that the seats as well did not have any real damage to them. Mostly the real damage was the stereo system and the chewing that the mice did to the carpets.
https://cimg8.ibsrv.net/gimg/www.maz...6fcb2cbde3.jpg
https://cimg9.ibsrv.net/gimg/www.maz...1610e19aaf.jpg
Well... We got distracted and started getting parts cars. We noticed that there was really bad wiring and started looking for a parts car. This was the first one we came on... However it was in a flood and was only really good for the louvers and some random plastics.
https://cimg8.ibsrv.net/gimg/www.maz...4f301e02ac.jpg
Liam was really excited though. He had the finishline arm rest and now the louvers. He started cleaning up the car and then parting it out! He really got turning a wrench down!
https://cimg3.ibsrv.net/gimg/www.maz...0e82e123c3.png
I found this 91 GXL for really cheap. I got the shell without the motor and brought it back to the shop
https://cimg2.ibsrv.net/gimg/www.maz...ceefe49bcf.jpg
Once I got it home I realized it was cheap for a reason. It also was a flood salvage. One warm day in the sun and you could just smell the river that took it for a spin. The dings to the shell and the major damage to the rear showed its trip in water as well. So it was a parts car.
https://cimg4.ibsrv.net/gimg/www.maz...e127cef5de.jpg
This was a free parts car... A total loss, but a great non sunroof arctic silver. Liam started tossing around the idea of making it a turbo rhd swap like I had once. We said we could talk about it lol
https://cimg7.ibsrv.net/gimg/www.maz...d2b0ff7789.jpg
This was another free rx7 that the rotary power northwest crew ended up passing out. One of their people got scammed by pineapple racing on a motor and just gave the car away and left the scene. The motor is a trip and a story for another time! Was a chop job, no way it was going to be harness donor lol
https://cimg6.ibsrv.net/gimg/www.maz...7e259f8a12.jpg
Seriously... This was the type of things I was finding in these engine bays.
https://cimg9.ibsrv.net/gimg/www.maz...3e5a00d014.jpg
I got myself a toy while getting liams parts cars. There was a really rare GTUs I found and saved from the scrap yard. I have a build thread up, google that. It is another story.
https://cimg6.ibsrv.net/gimg/www.maz...020f9ef5f8.jpg
Got the GXL home and in the bay. Liam instantly started working on parting it down as well!
https://cimg4.ibsrv.net/gimg/www.maz...4a367f9c6f.png
first he cleaned it in and out hoping that it might have good electricals.
https://cimg5.ibsrv.net/gimg/www.maz...5f44023f97.jpg
But sadly nothing worked and he started talking again about doing a rhd clone to the hardtop fc.
https://cimg0.ibsrv.net/gimg/www.maz...df5717d02b.jpg
We pulled the motor from the GXL and the GTU and found a couple other motors locally and started parting them down.
https://cimg2.ibsrv.net/gimg/www.maz...d58940855a.jpg
There was not much left of the parts. Few housings, almost no rotors or irons. The pickings are getting slim these days. I was used to pick up free motors all day and they were in good condition and now the ones I pay for are garbage. Times are changing lol

https://cimg6.ibsrv.net/gimg/www.maz...5528187094.jpg

Beware of Pineapple Racing motors!

Joe Maddox Rx7 03-31-2021 06:30 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
These were all fun tear downs and are for other future projects that liam is taking on after this one!
https://cimg5.ibsrv.net/gimg/www.maz...3ac25be350.jpg
Liam learned where everything is from the first flood car and so this one he just powered through the tear down. It was impressive. The videos are a great watch!
https://cimg6.ibsrv.net/gimg/www.maz...9b728923b7.jpg
https://cimg7.ibsrv.net/gimg/www.maz...13d2685f0a.png
https://cimg8.ibsrv.net/gimg/www.maz...0e37bff00d.png

https://cimg5.ibsrv.net/gimg/www.maz...30f047ba5a.png


https://cimg4.ibsrv.net/gimg/www.maz...f81c1bdd90.png
https://cimg8.ibsrv.net/gimg/www.maz...2c1295291b.png
I rarely had to give a hand, he did not even break and plastics or lose any hardware.
https://cimg9.ibsrv.net/gimg/www.maz...0ee7e3f7af.png
It was cool just helping with lifting the big things and just watching his builds come together. He was starting to talk about transplanting over the black interior to his. Or if we could find a black rhd dash he could start that project. I said we can tinker on the silver one and see.
https://cimg3.ibsrv.net/gimg/www.maz...5af9d7a9a8.png

https://cimg5.ibsrv.net/gimg/www.maz...7f952acb61.png

https://cimg2.ibsrv.net/gimg/www.maz...9a8216d0ec.jpg


https://cimg5.ibsrv.net/gimg/www.maz...bb7e12c3e3.jpg
Well... This was tinkering on the rhd project he wanted to take on. I will talk more about this side project he wanted later! it is officially a rhd car now...
https://cimg8.ibsrv.net/gimg/www.maz...4c2b56ec92.jpg
https://cimg7.ibsrv.net/gimg/www.maz...6c4ba025d7.jpg
https://cimg9.ibsrv.net/gimg/www.maz...51ed8291c5.jpg
https://cimg6.ibsrv.net/gimg/www.maz...dd548ae66f.jpg

And he got a black rhd dash... It was on. he was building a rhd fc as well.
https://cimg5.ibsrv.net/gimg/www.maz...ae30576f93.jpg

Meanwhile...

https://cimg3.ibsrv.net/gimg/www.maz...e5aa7a2e27.jpg
He got everything off of the parts cars and some really insane scrappers showed up and some how got these cars stacked like that with a couple ropes and chains. That was the end of the parts cars and we decided it was time to get back to the main project!

Joe Maddox Rx7 03-31-2021 06:30 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
https://cimg6.ibsrv.net/gimg/www.maz...96ab0642d2.jpg
Knightsports is one of our favorite companies and it was awesome for Liam to snag up a really rare front sway bar! A bit of sanding and then some paint and it was like knew again!
https://cimg1.ibsrv.net/gimg/www.maz...1941a886bf.jpg
The engine paint turned out amazing. Color selection was to match the cars engine bay color and wiring.
https://cimg2.ibsrv.net/gimg/www.maz...0de7c581fc.jpg
Liam went to town cleaning up the engine bay! It really did end up looking like new after he was done! There was tons of bad wires that were chewed up and cut up but we started weeding through them hoping to get all the issues figured out. The person who let it sit either ripped out his stereo stuff carelessly or was robbed and they just tore it all out. It was a mess to say the least.
https://cimg4.ibsrv.net/gimg/www.maz...e3c2b43d7d.jpg
Very few engine bays look this clean with their factory paint. I was very surprised at how well liam brought the paint back!
https://cimg3.ibsrv.net/gimg/www.maz...1ba8e64ee0.jpg
Wiring fixed up, the lights finally working and the engine bay all waxed up with the new strut bar in... Time for the motor!!!
https://cimg8.ibsrv.net/gimg/www.maz...a404d3ff9a.jpg
At this point Liams mom becky maddox started getting excited and started remembering her old turbo car and why liam was so excited to have one as well. She started giving a hand where and when she could as well!
https://cimg2.ibsrv.net/gimg/www.maz...f81fd56823.jpg


https://cimg7.ibsrv.net/gimg/www.maz...a6ca7079ff.jpg
Beckys old turbo II was a blast. Some hated the kit, some loved it.
https://cimg8.ibsrv.net/gimg/www.maz...9c2ad94a39.jpg
I loved that she loved it and liam loved it!
https://cimg9.ibsrv.net/gimg/www.maz...8f048a28d7.jpg
I was a bit tired of having red FC's at that point hahaha Anyways...
https://cimg3.ibsrv.net/gimg/www.maz...2d5875210a.jpg
Liam started on the brakes and suspension while taking down the GXL parts car. We got it up in the air and I showed him how to take each part off and he dove right in! I think having the parts car to take down while building this one really helped him get a feel for the car and how to get ready for reassembly.
https://cimg5.ibsrv.net/gimg/www.maz...9d9af528b4.jpg
https://cimg5.ibsrv.net/gimg/www.maz...e8e1f96a04.jpg
He took off these nasty of single piston calipers and the four lug brakes and upgraded them to the four piston five lug set up with vented rotors.
https://cimg1.ibsrv.net/gimg/www.maz...3b920edf9a.png

Joe Maddox Rx7 03-31-2021 06:31 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
He worked his butt off and did an amazing job taking it all down. Learning how to be rough with some things but easy on others. Why suspension work sometimes is light work with pins and clips and sometimes you are using hammers and clamps!
https://cimg0.ibsrv.net/gimg/www.maz...722ccf598d.jpg
Because of his hard work I got him a set of BC adjustable coilovers for the project.
https://cimg3.ibsrv.net/gimg/www.maz...7596aec0a3.png
He got a set of new brakes for it helping build the house
https://cimg1.ibsrv.net/gimg/www.maz...2315f1b993.jpg
With the new brakes and lines in he learned how to put on new brake pads, install the new stainless lines and rotors.
https://cimg6.ibsrv.net/gimg/www.maz...39d9ac2cab.png
https://cimg7.ibsrv.net/gimg/www.maz...18577d36b1.png
https://cimg3.ibsrv.net/gimg/www.maz...a3b99e6216.jpg
He got the rears all done and then went to the fronts!
https://cimg4.ibsrv.net/gimg/www.maz...f7e4f8f784.jpg
He detailed and redid the plastics, I helped with some new paint and he did the entire suspension and brakes set up. It was like a brand new car under there now!
https://cimg6.ibsrv.net/gimg/www.maz...352fd2a40f.jpg
https://cimg9.ibsrv.net/gimg/www.maz...240d34f2b3.jpg
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Back on the ground
https://cimg3.ibsrv.net/gimg/www.maz...4921002903.jpg
A while later we rolled it out. Tossed the louvers on it to match the finishline tall boy armrest and the sport DP wing we also had for it. The car was starting to come together!
https://cimg1.ibsrv.net/gimg/www.maz...4435b4d77c.jpg
The engine was as well! The new paint and the intakes being finished up had liam motivated and excited to get it put together!
https://cimg2.ibsrv.net/gimg/www.maz...3d66c13201.jpg
We had been gathering up and taking down a dozen rotary engines since he started cleaning up this one and he was getting nervous about his first engine assembly. I knew it would run as good as it looked.


Joe Maddox Rx7 03-31-2021 06:32 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
Which brings us to this little RHD project he was taking on... Now it just so happens that while he was tinkering on his fc restoration and I was building my GTUs he and I were both thinking about a RHD project. I was not really wanting another conversion. I had done it, its pretty straight forward and I have a nice little build thread on it and am now only wanting to have the GTUs as my project. However I found a mint condition, very low mile RHD that was just imported and the guy flipped it on its roof in a seriously freak accident the first time he took it out. So the before and after pictures of the car that day are... Shocking to say the least. However I talked it over with liam and becky and we decided that we could use the hardtop from the conversion car to fix the actual import and then he could take over that one. I would get to cruise around in a restored RHD that was low miles and clean AF and he would get to then later build it into the white comet or a full drift car as he wanted. So we set out on that course and picked up the Savanna and the sport model hit the chopping block. It was a free parts car from marketplace already beat on and v8 swapped (thus why we felt fine doing the conversion) so there was no loss here and perfect timing to save the Savanna!


The only real sadness to the loss of the Sport model going right after the GXL was because I once had really nice arctic silver turbo II model. Was a nice throwback to that car.


https://cimg7.ibsrv.net/gimg/www.maz...cf367996d5.jpg
https://cimg9.ibsrv.net/gimg/www.maz...ba10682fb4.jpg
https://cimg1.ibsrv.net/gimg/www.maz...25795dc8f4.jpg


Now to the RHD project is a bit of a handful and I told liam that he should focus on the restoration he is on, but we can tinker on the body of the RHD as we go. The person that we got it from thought that it was not worth or possible to be saved, most shops are pretty intimated over work like this. But the frame was good and it just needed the roof swapped to be back to its original glory! We are not going to make this a full build thread about this project and will make another thread for it, however here are a few pictures to show what distracted us for a few while he started parts gathering for the engine and interior of his first project.

Here is the car right before the accident...
https://cimg9.ibsrv.net/gimg/www.maz...9a63c9cd95.jpg
https://cimg4.ibsrv.net/gimg/www.maz...44120e9ab7.jpg


Here is it after:
https://cimg7.ibsrv.net/gimg/www.maz...3ca260cacb.jpg
When I first got ahold of him and saved it from the crusher just like the GTUs model.
https://cimg6.ibsrv.net/gimg/www.maz...69694d4b20.jpg
Not the rarest car, but not as common as the sport or SE model we were tinkering on and dirt cheap at 500 bucks!
https://cimg8.ibsrv.net/gimg/www.maz...5691183d9d.jpg
The rims were amazing, but I sold them for a bill. Local has them on his car now, he paid a bit more because the guy who middle manned them is not ethical. That aside, the car was in the shop and ready for the restoration!
https://cimg9.ibsrv.net/gimg/www.maz...7bb57fb84c.jpg
The motor was toast. The stand alone was as well otherwise the car had everything but a new roof to be as it was!
https://cimg1.ibsrv.net/gimg/www.maz...dd6250c745.jpg
The interior will need a few dash plastics and the obvious new window which we have already from the arctic silver car!

Here is where we currently are with it. Waiting on summer to finish it up!



Joe Maddox Rx7 03-31-2021 06:33 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
https://cimg7.ibsrv.net/gimg/www.maz...1488011ae4.jpg

Joe Maddox Rx7 03-31-2021 06:33 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
So liam and I ended up getting a old corksport exhaust and decided to run it on this car. He wanted to run a racing beat header but was open to this or apexi for the cat back. Liam instantly got to it, getting the car back into the air again and taking the old exhaust off and fitting the new one on! I must say that it looks good and he got it tucked up real nice!

https://cimg1.ibsrv.net/gimg/www.maz...8a7ab5419e.jpg
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He also got the transmission taken apart and cleaned up. The gears and everything inside was perfect so we just decided to flush it and get it ready to go back in! New shifter bushings and lucas oils added!
https://cimg6.ibsrv.net/gimg/www.maz...7aa072cc77.jpg
Liam told me that he really liked the manual sport style mirrors and wished they were new or could be painted. I told him that paint always comes off these parts and the plastic was dyed to make the black color. So I set out to restore the plastic and save the mirrors. After lots of cut and buffing I ended up bringing them back to the glossy black plastic they were!
https://cimg7.ibsrv.net/gimg/www.maz...8f81f990b1.jpg
The ended up looking amazing! I was pretty happy with the turn out. I have been restoring parts like this for over 20 years now, but every time I bring back a new part I get amazed at how nice they look and what the cars must have been like new!

Joe Maddox Rx7 03-31-2021 06:34 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
It is time! Motor time! The most exciting time of the build! He was fretting on putting it together for a while. But we decided one day he was just going to get to it and stack the keg! We first started with the cleaning. I helped him get all the apex seal and side seal parts done and then he started on clearancing the side seals. Then we moved to the shop to get started on the keg stacking! First we moved the cars around and made some space. We had just picked up the aristo 2jz for the gtus and were getting ready to swap the rear sump pan on it and get the new trans set up to put it on. The rhd was tucked away and a project for after we finished up the motor build.
https://cimg8.ibsrv.net/gimg/www.maz...ca3569d73c.jpg


https://cimg8.ibsrv.net/gimg/www.maz...d9fa465896.jpg
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https://cimg8.ibsrv.net/gimg/www.maz...ebd7fee6b5.jpg
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https://cimg1.ibsrv.net/gimg/www.maz...6e0a194b8c.jpg





Joe Maddox Rx7 03-31-2021 06:35 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
Liam did amazing! The motor sounded excellent! Now it was just time for all the externals and setting it in! He helped me with the clutch and trans install and then we got the picker set up and ready to drop the whole package in!


https://cimg0.ibsrv.net/gimg/www.maz...e856849478.jpg
https://cimg6.ibsrv.net/gimg/www.maz...e999909e07.jpg
https://cimg1.ibsrv.net/gimg/www.maz...db4c1f3708.jpg
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https://cimg5.ibsrv.net/gimg/www.maz...aa037bde5e.jpg

https://cimg1.ibsrv.net/gimg/www.maz...8c512f55ae.jpg
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https://cimg1.ibsrv.net/gimg/www.maz...ca76a713cd.jpg
https://cimg2.ibsrv.net/gimg/www.maz...630eb7e965.jpg
No more old plastic regulator cap! The fires that happen in rx7 engine bays is from the pressure regulator caps cracking and spraying fuel everywhere. This will now assure we can control the amount of fuel and the risk of fire is no more!

https://cimg6.ibsrv.net/gimg/www.maz...e6aa0b3e0a.jpg
https://cimg2.ibsrv.net/gimg/www.maz...aa28f75bc5.jpg
https://cimg9.ibsrv.net/gimg/www.maz...e5d5d8d321.jpg


Joe Maddox Rx7 03-31-2021 06:38 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
While we started on all the externals for the new 13b he just made I had gotten an offer from an old friend. I was going to be spending some time, possibly years building this GTUs and in the meantime everyone wanted me back on the road. Now my buddy had bought a 2003 Miata new from the factory and his family had held on to it, he was thinking about going and getting the new Fiat and wanted to know if I wanted the car. It was starting to get a head gasket leak and was going to need rebuilt, but was a really nice car with a very rare color option. He knew that I was a fan of the Montego Blue FD3S, as I have had a few of them... A stock version, a race/track version and a hypercar version:
Stock
https://cimg2.ibsrv.net/gimg/www.maz...43026e347f.jpg
https://cimg8.ibsrv.net/gimg/www.maz...fdb82d590b.jpg
https://cimg9.ibsrv.net/gimg/www.maz...0f0f43ce3e.jpg







Track
https://cimg8.ibsrv.net/gimg/www.maz...56f3a77c66.png
https://cimg9.ibsrv.net/gimg/www.maz...e82f1e4107.png
https://cimg7.ibsrv.net/gimg/www.maz...ddee35424f.png
https://cimg8.ibsrv.net/gimg/www.maz...6a238bff4c.png



Supercar
https://cimg5.ibsrv.net/gimg/www.maz...9df57ac87c.png
1 of 8 first edition BN Sports Blister kits
https://cimg7.ibsrv.net/gimg/www.maz...3a074cb809.png
With a new bay
https://cimg8.ibsrv.net/gimg/www.maz...47dad8eaf6.png
And a new drivetrain
https://cimg3.ibsrv.net/gimg/www.maz...1c7e951c70.jpg
And a new interior
https://cimg5.ibsrv.net/gimg/www.maz...bd084346fd.jpg
https://cimg2.ibsrv.net/gimg/www.maz...1b7e946ccf.png
And New Custom Rims
https://cimg0.ibsrv.net/gimg/www.maz...9505e41628.jpg
I just got bored...
https://cimg8.ibsrv.net/gimg/www.maz...33873ceaa7.jpg





Well after all those and while I was not wanting another FD after getting bored with playing with the last ones, he thought that it would be right up my alley. Funny thing about the Miata, I actually fell in love with the rx7 and made it possible to teach Liam how to restore this car because of the miata. When I was 16 I worked with a guy who owned my future 1982 gsl fb. He wanted the 95 mx5 that had just come out and was trying to get the guy to trade him plus cash for the rx7. He ended up buying the miata and I bought the rx7. It was my 2nd rx7 in 1999 and inspired me to buy this one later:
https://cimg8.ibsrv.net/gimg/www.maz...9cbb6f83da.jpg
https://cimg9.ibsrv.net/gimg/www.maz...8991ca584a.jpg
https://cimg3.ibsrv.net/gimg/www.maz...9d8049af7e.jpg






But in the end I am a FC3S guy all the way
https://cimg5.ibsrv.net/gimg/www.maz...c454d5d12f.jpg




So the Miata is one of the reasons why the rotary engine is so present in my builds and why I shifted from classic muscle car restoration to rotary engines. So when my friend sent me this picture of his 03 NB and asked if I wanted to come pick it up, I thanked him but said that if I was going to buy anything newer than 1990 it will be a Nissan ahahaha. We shared a laugh about my nature and then kinda thought, what about liam? He is only twelve right now and this FC project is pretty much done and he seems to be a little distracted by the RHD savanna we had gotten because he thought the black interior and right hand drive aspect was cooler. So we showed him the picture... To say the least, he loved it. We asked him if it was a project he wanted to take on, a full piston engine build by himself this time. He said lets do it.
https://cimg2.ibsrv.net/gimg/www.maz...8776341325.jpg
Liams new splash green NB miata! Next to my friends new fiat and with the volvo 142 in the background!

Joe Maddox Rx7 03-31-2021 06:39 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
So we loaded it up on the trailer and took it back to the shop!
https://cimg4.ibsrv.net/gimg/www.maz...50f8c7387d.jpg
https://cimg6.ibsrv.net/gimg/www.maz...1ef99878c4.jpg




We got the miata back to the shop and Liam was a little excited to say the least. He was instantly cleaning the inside and talking about all the things he wants to do to it.
https://cimg1.ibsrv.net/gimg/www.maz...2fa3b65a79.jpg




I became obvious he was really excited about the builds as he would only play Forza 4 and use the 90 Savanna he owned and the NB miata he owned.

https://cimg2.ibsrv.net/gimg/www.maz...fd53eb118f.jpg





Joe Maddox Rx7 03-31-2021 06:40 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
So liam started buttoning up the externals, driveshaft and brakes, the interior plastics, stereo, a new fuel pump and a flushed tank, The car looked amazing!
https://cimg7.ibsrv.net/gimg/www.maz...7383e3465e.jpg
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Joe Maddox Rx7 03-31-2021 06:40 AM

Re: The World's Youngest Rx7 Rotary Engine Builder: Liam Maddox
 
Having finished this project Liam was now looking to let that motor go and start a turbo for the rhd. He had already pulled the motor from the miata and had taken it down... But that is another build thread! He had decided that he wanted to build a turbo motor like my old infini rhd had. He ended up pulling the motor out and selling it to a guy in WA who is still driving it around today and did a 6 port turbo intake swap to it and is putting 15psi of boost through it!!! So well done to Liam Maddox here for being the worlds youngest rotary engine builder and making a motor, restoring a car and then selling it to start a new project all at the age of 12! As a father I could not be more proud, as a friend, he is one cool guy and I am happy to have helped him!
https://cimg3.ibsrv.net/gimg/www.maz...1b892e5b24.jpg




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